The existing railway crossing was heavily damaged due to:
• Constant vehicular load and wear-and-tear from bypass traffic.
• Crushed aggregates and uneven surface, posing a safety hazard.
• Frequent road failures, causing operational difficulties for the railway and risk of accidents.
Additionally, during execution, traffic movement immediately after completion led to early surface disturbance, requiring immediate on-site management.
Makphalt’s Mak Premix was chosen for its superior bonding strength, flexibility, and long-term durability — ideal for quick and permanent patch repairs.
Application was carried out by Madhuri Construction, under the supervision of
railway authorities.
The ready-to-use cold mix compound was applied directly to potholes and
compacted without heating, ensuring rapid repair and traffic reopening.
To manage premature traffic movement, an artificial diversion path for two-
wheelers was created and traffic police managed heavy vehicles until the
repaired surface stabilized.
• Fast Restoration: The crossing was reopened for traffic within hours of repair.
• Enhanced Durability: The Mak Premix surface demonstrated strong bonding and long service life, resisting wear from heavy vehicles.
• Cost-Effective: The project proved to be economical and sustainable, meeting Indian Standard specifications for road maintenance.
• Improved Safety: The restored crossing eliminated accident risks and ensured smooth passage for both vehicles and trains.
• Client Satisfaction: Northern Railway officials appreciated the timely execution and long-lasting performanceof Makphalt’s Mak Premix solution
MAK TURBO GROUT is a rapid-setting, high-performance cementitious grout designed for fast repair and anchoring applications. It develops high early strength, allowing quick return to service, making it ideal for urgent repair works and time-sensitive projects.
The product provides excellent bonding, non-shrink properties, and durable performance under load.
MAK INJECT 1C SOIL is a single-component polyurethane injection resin specially designed for soil stabilization, ground sealing, and water control applications. It reacts with moisture present in soil to form a rigid or semi-flexible foam, filling voids and binding loose soil particles to improve ground strength and reduce permeability.
The product is ideal for geotechnical and underground applications where soil consolidation and water ingress control are required.
MAK HYDRO INJECT 2K 902 is a two-component hydrophilic polyurethane injection resin designed for effective sealing of water-bearing cracks, joints, and voids in concrete structures. It reacts with water to form a flexible foam or gel, creating a durable and impermeable seal that stops water ingress.
The system is specially developed for controlled injection applications where flexibility and long-term sealing performance are required.
Real-World Applications of Makphalt's High-Performance Solutions
